Distribution Transformer: Key Components and Maintenance Tips

Distribution Transformers are a crucial component in the electrical grid, responsible for stepping Down the voltage from the medium voltage level to the low voltage level that is used in homes and businesses. These transformers play a vital role in ensuring a reliable supply of electricity to consumers, and their proper maintenance is essential to prevent power outages and ensure the Safety of the electrical system.

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One of the key components of a distribution transformer is the core, which is typically made of laminated steel sheets to reduce eddy current losses. The core provides a path for the magnetic flux generated by the primary winding to induce a voltage in the secondary winding. The windings, which are made of Copper or Aluminum wire, are another critical component of the transformer. The primary winding is connected to the high voltage side of the electrical system, while the secondary winding is connected to the low voltage side.

In addition to the core and windings, distribution transformers also contain insulation materials to prevent electrical breakdown and ensure the safety of the transformer. The insulation materials are designed to withstand the high temperatures and electrical stresses that the transformer may experience during operation. Regular maintenance of the insulation is essential to prevent failures and extend the lifespan of the transformer.

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To ensure the proper functioning of a distribution transformer, it is important to perform regular maintenance checks and inspections. One of the key maintenance tasks is to check the oil level and quality in the transformer. The oil serves as a coolant and insulating medium for the transformer, and its level should be maintained within the specified range. In addition, the oil should be tested regularly for signs of contamination or degradation, and replaced if necessary.

Another important maintenance task is to inspect the Bushings and connections of the transformer for signs of damage or corrosion. The bushings provide a connection point for the high voltage cables, and any damage to the bushings can Lead to electrical faults and failures. The connections should be tightened and inspected regularly to ensure proper electrical contact and prevent overheating.

model Rating\\u00a0power\\u00a0\\uff08KVA\\uff09 Voltage\\u00a0combination\\uff08KV\\uff09 Off-load\\u00a0losses\\uff08W\\uff09 Load\\u00a0losses\\uff08W\\uff09 Off-load\\u00a0current\\u00a0\\uff08%\\uff09 Short-circuit\\u00a0voltage\\u00a0\\uff08%\\uff09
SC13-30 30 6,6.3,6.6,10,11/0.4 150 710 2.3 4.0
SC13-50 50 6,6.3,6.6,10,11/0.4 215 1000 2.2 4.0
SC13-80 80 6,6.3,6.6,10,11/0.4 295 1380 1.7 4.0
SC13-100 100 6,6.3,6.6,10,11/0.4 320 1570 1.7 4.0
SC13-125 125 6,6.3,6.6,10,11/0.4 375 1850 1.5 4.0
SCB13-160 160 6,6.3,6.6,10,11/0.4 430 2130 1.5 4.0
SCB13-200 200 6,6.3,6.6,10,11/0.4 495 2530 1.3 4.0
SCB13-250 250 6,6.3,6.6,10,11/0.4 575 2760 1.3 4.0
SCB13-315 315 6,6.3,6.6,10,11/0.4 705 3470 1.1 4.0
SCB13-400 400 6,6.3,6.6,10,11/0.4 785 3990 1.1 4.0
SCB13-500 500 6,6.3,6.6,10,11/0.4 930 4880 1.1 4.0
SCB13-630 630 6,6.3,6.6,10,11/0.4 1070 5880 0.9 4.0
SCB13-630 630 6,6.3,6.6,10,11/0.4 1040 5960 0.9 6.0
SCB13-800 800 6,6.3,6.6,10,11/0.4 1210 6960 0.9 6.0
SCB13-1000 1000 6,6.3,6.6,10,11/0.4 1410 8130 0.9 6.0
SCB13-1250 1250 6,6.3,6.6,10,11/0.4 1670 9690 0.9 6.0
SCB13-1600 1600 6,6.3,6.6,10,11/0.4 1960 11700 0.9 6.0
SCB13-2000 2000 6,6.3,6.6,10,11/0.4 2440 14400 0.7 6.0
SCB13-2500 2500 6,6.3,6.6,10,11/0.4 2880 17100 0.7 6.0
Type Rating\\u00a0capacity\\u00a0\\uff08KVA\\uff09 Voltage\\u00a0combination\\uff08KV\\uff09 Off-load\\u00a0losses\\uff08W\\uff09 Load\\u00a0losses\\uff08W\\uff09 Off-load\\u00a0current\\u00a0\\uff08%\\uff09 Short-circuit\\u00a0voltage\\u00a0\\uff08%\\uff09
SCH15-30 30 6,6.3,6.6,10,11/0.4 70 710 1.6 4.0
SCH15-50 50 6,6.3,6.6,10,11/0.4 90 1000 1.4 4.0
SCH15-80 80 6,6.3,6.6,10,11/0.4 120 1380 1.3 4.0
SCH15-100 100 6,6.3,6.6,10,11/0.4 130 1570 1.2 4.0
SCH15-125 125 6,6.3,6.6,10,11/0.4 150 1850 1.1 4.0
SC(B)H15-160 160 6,6.3,6.6,10,11/0.4 170 2130 1.1 4.0
SC(B)H15-200 200 6,6.3,6.6,10,11/0.4 200 2530 1.0 4.0
SC(B)H15-250 250 6,6.3,6.6,10,11/0.4 230 2760 1.0 4.0
SC(B)H15-315 315 6,6.3,6.6,10,11/0.4 280 3470 0.9 4.0
SC(B)H15-400 400 6,6.3,6.6,10,11/0.4 310 3990 0.8 4.0
SC(B)H15-500 500 6,6.3,6.6,10,11/0.4 360 4880 0.8 4.0
SC(B)H15-630 630 6,6.3,6.6,10,11/0.4 420 5880 0.7 4.0
SC(B)H15-630 630 6,6.3,6.6,10,11/0.4 410 5960 0.7 6.0
SC(B)H15-800 800 6,6.3,6.6,10,11/0.4 480 6960 0.7 6.0
SC(B)H15-1000 1000 6,6.3,6.6,10,11/0.4 550 8130 0.6 6.0
SC(B)H15-1250 1250 6,6.3,6.6,10,11/0.4 650 9690 0.6 6.0
SC(B)H15-1600 1600 6,6.3,6.6,10,11/0.4 780 11730 0.6 6.0
SC(B)H15-2000 2000 6,6.3,6.6,10,11/0.4 1000 14450 0.5 6.0
SC(B)H15-2500 2500 6,6.3,6.6,10,11/0.4 1200 17170 0.5 6.0

Regular testing of the transformer’s insulation resistance is also essential to detect any signs of deterioration or breakdown. Insulation resistance testing should be performed at regular intervals using a megohmmeter, and any abnormalities should be investigated and addressed promptly. In addition, the transformer should be inspected for signs of overheating, such as discolored insulation or hot spots on the tank.

In conclusion, distribution transformers are a critical component of the electrical grid, and their proper maintenance is essential to ensure a reliable supply of electricity to consumers. By understanding the key components of a distribution transformer and following the maintenance tips outlined in this article, you can help prevent power outages and ensure the safety and reliability of the electrical system. Remember to consult with a specialist or watch informative videos to learn more about distribution transformer maintenance and best practices.